BUILD LAB

The BuildLAB is a venture launched by The Department of Building Construction and the Myers-Lawson School of Construction at Virginia Tech. Established in 2013, the lab's goal is to serve Virginia Tech's "Hands-on Minds-on" philosophy of applied learning by fostering a supportive environment for innovation of all kinds.

The BuildLAB's emphasis is placed on a goal of discovery rather than the direct purpose, based on the notion that the most interesting and impactful discoveries come from trial and error, attempts of new things, curiosity, and serendipity. The lab features a more or less complete hodge-podge of equipment and tools with a material focus on wood and composites to support this approach. Also, the lab features a substantial component of computer-controlled machines in the vein of the 'Fab-Lab' concept. Our goal is to make anything out of anything from small to large and from personal to universal.

We've set lofty goals and have allowed our best instincts to drive our approach to BuildLAB. The use will ultimately dictate the facility's development and adaptation to suit our Virginia Tech community's broader goals. To that end, we'd like to invite users, visitors (who will hopefully become users), and other interested parties to visit and contribute.

Training

All users are required to have proper training through the Environmental Health and Safety website. Link the website here.

Required Training:

  • HAZCOM RTK
  • Ladder Safety
  • Machine Shop Safety
  • Hand and Power Tool Safety - located under Machine Shop
  • Personal Protective Equipment (PPE)
  • Portable Fire Extinguishers - Must retake every 2 years

 

Once you have taken these required training sessions, come check in with a lab tech, and they will sign you in.

BuildLAB Rules

  1. Check-in with a Lab Assistant
  2. Complete Safety Quizzes
  3. ALWAYS wear safety glasses and appropriate PPE
  4. ALWAYS clean up the work area and put away tools
  5. If you do break any of the rule we do hold the right to kick you out since safety is our main priority.

CNC Policy

The computer numerical control (CNC) system uses Fusion and Aspire software to convert 3D models and cut them out with a router bit. Wood, plastics, foam, cork, and other materials can be used on this machine. Topographic maps, models, and parts of a design are examples of types of projects made on the CNC.

General Use:

  1. All cuts will be scheduled and overlooked by a lab tech.
  2. The CNC cannot be used for more than 12 hours per week by a group for a school related project. Total of 18 setup and cutting hours per 2 week. The CNC is only available 8 hours a week for someone doing a personal project.
  3. Every project must be sent to the staff as a Fusion 360 file (.f3d), drawing (.dxf), or solid works (.sldprt). We cannot currently use rhino, grasshopper, nor body files since we cannot easily fix any problems.  
  4. The build lab staff currently uses fusion 360 to set up the cam so please given them 2 business days to set up the cam if you don’t know how to do it and 1 business day if you can set it up. If your file has messed up lines or a corrupt part we will ask you to fix it as it is not our responsibility. If you do need help please come in with your laptop and we will try and help.
  5. All materials are to be provided by the user. The build lab does have a large assortment of bits open to everyone but if you would like to buy your own we have SAE collets from 1/16 inch shaft to 5/8 inch shaft. We also have metric collects but do not use them.

Terms

  1. If a class is taught and the CNC is too loud, we have the right to stop the cut.
  2. If the project is out of control, we have the right to cancel the cut.
  3. Clean up, and removal of all materials is the responsibility of the user.

Important notes

  1. The CNC currently cannot cut aluminum since we do not have to proper hold downs and tooling.
  2. The smallest project for cut outs is 8 inches by 6 inches
  3. If you plan on cutting out plywood, the material must have less than a 1 inch deflection or bend over 96 inches so the vacuum table can pull it down.
  4. The CNC cutting area is 5 ft by 10 ft with a z of 16 inches but can change depending on the bit height. 

Laser Policy

General Use

  1. Check-in with a Lab Assistant to receive the power cord or key.
  2. If it is your first time using the laser, a Lab Assistant will assist you with your project.
  3. the size of the two laser beds are 24 inches by 36 inches and 36 inches by 48 inches. 

Instructions:

Vector cutting with Inkscape

  1. Select the lines to be cut.
  2. Edit the lines to .001 RGB in and red
  3. Print the file as a PDF
  4. Then open the PDF reader that you printed to and print to the UCP driver

Vector Cutting with AutoCAD

  1. Select the lines to be cut.
  2. Edit the lines to .001 in and red.
  3. Export the file as a PDF
  4. Make sure the letter size is edited to your dimensions.

Laser

  1. Print PDF to "PLS3.6" laser
  2. Edited the file to the correct position.
  3. Select the red vector cut to full power
  4. If there is no engraving, then set the black cut to zero
  5. Set the speed to 2% on the red vector cut.
  6. Then press play.

We have two laser one has a work area of 1 foot by 2 feet and the other has a work area of 2.5 feet by 3.5 feet (down as of 8/31/2021)

3D printers

  1. Please have you file as an STL file type.
  2. If you need to make changes to your file please provide it as a Fusion 360 file (.f3d) or solid works (.sldprt).
  3. If you are not In the Building construction department and need more than 50 grams of filament you will need to provide your own.
  4. We will run a print up to 3 times but if it keeps failing we will ask that you change your file or ask a more experienced lab to try.
  5. The two smaller 3d printers are Ender Pro 3 which have a bed of 220mm by 220mm while the lulzbot(not working as of 8/31/2021) has a bed of 250mm by 250mm.

For Friday 9/3/2021 we will be closing at 1pm due to the football game, Go Hokies. 

Build Lab hours: 9 AM-5 PM Monday - Thurday and 9 AM - 3 PM Friday

Contact Kyle Engemann if you need any assistance with the Build Lab: kengemann23@vt.edu

The Build Lab is open to all students who complete the 6 EHSS safety classes for the 2021 fall semester. 

For the fall 2021 semester, FACE MASKS ARE REQUIRED.

VIRGINIA TECH MASK MANDATE LINK: https://ready.vt.edu/fall-2021-plans.html 

VIRGINIA TECH FALL 2021 COVID PLAN:

"The university has instituted an interim requirement for face coverings in instructional spaces at the start of the fall semester. Both instructors and students, regardless of vaccination status, will be required to wear face coverings in all classrooms and laboratories when classes begin Aug. 23."

"All faculty, staff, students, and visitors at all Virginia Tech owned or leased facilities located in communities with substantial or high community transmission will be required to wear a mask in indoor public spaces starting Aug. 10. These include all lobbies, foyers, atriums, hallways, and elevators accessible by the general public, as well as auditoriums, arenas, theaters, museums, concert halls, or other areas used for a performance or an exhibit."

 

Training Page (everyone must complete the required training to access the lab)

 

Currently work in progress below

Build Lab and 3D printing scheduling calendar 

Loading Bay & Laser printing scheduling calendar

CNC Scheduling calendar

 

Please Email Kyle for work orders. 

If you want to start a project a learn more about the lab, just come stop by.

Location: We are located in Bishop-Favaro Hall. 1345 Perry St. Blacksburg, VA 24061

The best way to get involved with lab activities or start your own projects is to come by.